Foseco India Ltd Company Profile: Products, Promoters and Clients

Question 1: What are the products and services of Foseco India Ltd?

Foseco India Ltd is a leading supplier of products and solutions for India's foundry and steel industries. As part of the Vesuvius Group, Foseco provides high-performance products and services to improve the quality, efficiency, and cost of metal casting and molten metal management. The company mainly serves the foundry market, including iron, steel, and non-ferrous metals, with its products widely used in the automotive, construction, and heavy engineering sectors. Below is an overview of the leading products and services offered by Foseco India Ltd.

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1- Foundry Consumables

Foundries make metal castings and are the primary users of Foseco's products. Foseco offers many consumables that improve the efficiency and quality of casting processes, including:

• Moulding Materials: Foseco provides unique materials for making high-quality moulds for casting. These products help molten metal solidify correctly into the right shape with few defects.
  • Coatings: These are protective layers added to moulds to stop metal from leaking through and enhance the castings' surface quality.
  • Binders: These hold sand grains together in sand moulds and cores during casting, ensuring accuracy and strength.
• Exothermic and Insulating Feeding Aids: The company provides products that help manage heat during casting, like exothermic and insulating sleeves. These products ensure molten metal flows correctly into the mould, reducing defects like shrinkage and improving casting quality.
  • Sleeves: Sleeves keep the riser hot longer. This reduces metal waste and makes casting more efficient.
  • Hot Topping Compounds: These compounds are added to the riser to keep it warm and help the metal solidify correctly.
• Filters: Foseco makes filters that remove impurities from molten metal during casting. Clean metal leads to better castings with fewer defects.
  • Ceramic Filters: These filters clean molten iron, steel, and aluminium for a smoother metal flow.
  • Foam Filters: These filters are used mainly for aluminium and copper alloys to reduce turbulence and remove impurities.

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2- Refractories

company provides different refractory products that can endure very high temperatures. These materials are used in furnaces, ladles, and other tools that deal with molten metal.

• Lining Materials: Foseco supplies materials for lining furnaces, ladles, and tundishes to protect the equipment from heat and chemical damage.
• Monolithic Refractories are unshaped materials like castables and ramming masses used to line furnaces and equipment.
• Insulating Materials: These materials help reduce heat loss and save energy in high-temperature processes.

3- Metal Treatment Products

Foseco provides metal treatment products that enhance the quality and strength of molten metal before casting.

• Inoculants: These additives improve the structure of molten metal, especially in iron casting. They help control how the metal solidifies, making the final product stronger.
• Nodulants: These additives are used to make ductile iron. They help create round graphite shapes, which increase the material's flexibility and strength.
• Degassing Agents: These products remove unwanted gases from molten metal, especially in aluminium casting. They prevent hydrogen gas from causing holes in the final product.
• Fluxes: These substances purify molten metal by removing impurities and oxides, producing cleaner metal and better-quality castings.

4- Feeding Systems

Efficient feeding systems are crucial in metal casting. They help the molten metal flow into every part of the mould and prevent shrinkage defects. Foseco offers various products to assist with this, including:

• Insulating and Exothermic Risers: These parts keep the molten metal flowing and at the right temperature, which helps prevent defects in the final casting.

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5- Technical Support and Consulting

Foseco India offers strong technical support to its customers to improve their casting processes. It includes sharing knowledge on:

• Process Improvement: Foseco's experts help foundries make their casting operations more efficient. They suggest best practices for moulding, metal treatment, and casting.
• Product Selection and Customization: They help customers pick the correct consumables for their needs and offer tailored solutions based on the metal type and casting process.
• Troubleshooting: They offer on-site technical support to fix problems in the casting process, reducing downtime and production losses.

6- Research and Development (R&D)

Foseco spends a lot on research and development (R&D) to create new products and enhance current ones. Their R&D work focuses on:

• Innovation: Foseco constantly develops new products to improve casting quality, save energy, and boost efficiency.
• Sustainability: Their research and development mainly aims to create eco-friendly products and processes that lower emissions and waste in foundries.
• Collaborations: The company frequently works with clients to create tailored solutions for each foundry's challenges.

7- Training and Workshops

The company offers training programs and workshops for its customers' employees to help them better understand casting technologies and processes. These programs include:

• Best Practices in Metal Casting: Teach foundry workers and engineers about new technologies and methods to improve casting efficiency and reduce defects.
• Product Handling: MaEnsureustomers understand how to use Foseco's products correctly for the most benefits.

8- Foundry Automation and Digital Solutions

Foseco is focusing more on using digital solutions in foundry operations. They help automate essential parts of the casting process by using data analytics and sensors. It allows foundries to monitor and improve metal casting in real time, achieve better precision, reduce waste, and boost productivity.

Question 2: Who are the promoters of Foseco India Ltd?

The promoters of Foseco India Ltd are Vesuvius Holdings Limited, United Kingdom, Foseco (UK) Limited, United Kingdom and Karibu Limited, United Kingdom
Mr. Prasad Chavare is the Managing Director and CEO. He holds a B.E. in Mechanical Engineering from Pune University and a Master of Business Administration in Marketing Management from the same university. With over two decades of experience in diverse industries such as automotive, power generation, turnkey projects, construction, and building materials.

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